The Honeywell Home DU144 22mm Automatic Bypass Valve (part code DU144A1001) is a straight-pattern, brass automatic bypass and differential pressure valve for wet central heating systems. Fitted in a bypass between the flow and return pipework, typically at or near the boiler, it keeps the minimum flow rate your boiler needs while it is firing, even when thermostatic radiator valves (TRVs) or zone valves have closed down the main circuit.
Because it is fully automatic, the valve stays closed while the TRVs are open and only starts to open as differential pressure across it rises. That means water is diverted through the bypass only when it is needed, rather than constantly, as it would be with a fixed-position valve. The result is steady flow through the boiler, quieter operation where excess water velocity causes noise, and a higher boiler return temperature that helps reduce flue gas condensation corrosion.
Supplied with 22mm compression fittings for copper tube on both inlet and outlet, it is factory set to 0.2 bar and can be adjusted from 0.1 to 0.6 bar with the handwheel and indicator scale to suit the boiler minimum flow and available pump head. A red protection cap covers the setting once commissioned.
0.1 - 0.6 bar
Adjustable setting range
kvs 2.3
Flow value (cv 2.7)
10 bar
Max operating pressure
2 - 110 °C
Medium temperature
22mm
Compression, straight
Regulatory and safety information
A bypass circuit must be installed if the boiler manufacturer requires one or specifies a minimum flow rate while the boiler is firing, so always check the boiler instructions first. Where a bypass is needed, an automatic bypass valve is the recommended choice over a fixed-position valve. Any work on or commissioning of a gas boiler must be carried out by a Gas Safe registered engineer.
Compatibility and system conditions
Suitable for water or water-glycol mixtures to VDI 2035 quality with a pH of 8 to 9.5. Maximum medium temperature is 110 °C and maximum operating pressure is 10 bar. This version is for 22mm copper pipe using the supplied compression fittings.
Commission before you set
Commission and balance the heating system first and note the selected pump speed. Use the boiler minimum flow requirement, the pump curve and the DU144 setting chart to find the optimum setting, then turn the handwheel until its lower edge lines up with the matching mark on the stem.
Key features
Automatic modulating action
Opens progressively as TRVs close and closes again as they reopen, redirecting flow between the bypass and the heating loop with no external controls required.
Wide, finely adjustable range
Differential pressure is adjustable from 0.1 to 0.6 bar (1.45 to 8.7 psi) using the handwheel and indicator scale on the bonnet.
Factory set at 0.2 bar
Arrives preset to 0.2 bar (2.9 psi), giving a sensible starting point before fine tuning on site.
Protected setting
A red protection cap covers the preset, helping prevent inadvertent adjustment once the system is commissioned.
Quieter, longer-lasting boilers
Helps reduce flow noise caused by excess water velocity and hinders boiler corrosion by raising the return temperature.
Robust brass construction
Brass housing, fittings, bonnet and handwheel, a stainless steel spindle and spring, and NBR and EPDM seals for long service life.
How it works
The DU144 is installed between the flow and return pipework. The differential pressure is set according to the minimum flow the boiler requires and the pump head available. When TRVs close and the differential pressure reaches the set value, the valve starts to open, and as pressure rises further it opens wider to increase bypass flow. When TRVs open again, pressure falls, the valve closes, and flow returns to the heating loop. The valve works equally well on systems with stored hot water and with combi boilers.
Using an automatic bypass valve is also part of CHeSS (Central Heating System Specifications) best practice for domestic central heating, and it becomes especially valuable on systems with large numbers of TRVs.
Technical specifications
Product details
Brand
Honeywell Home (Resideo)
Model
DU144 Automatic Bypass Valve
Manufacturer part code
DU144A1001
Valve type
Automatic bypass and differential pressure valve, straight pattern
Performance
Differential pressure range
0.1 - 0.6 bar (1.45 - 8.7 psi)
Factory setting
0.2 bar (2.9 psi)
Flow value kvs (cv)
2.3 (2.7)
Max. operating pressure
10 bar (145 psi)
Medium temperature
2 - 110 °C (36 - 230 °F)
Medium
Water or water-glycol mixture, quality to VDI 2035
Connections and materials
Inlet and outlet
Compression fittings for 22mm copper tube
Housing, fittings, bonnet, handwheel
Brass
Spindle and spring
Stainless steel
Valve plug
High-quality synthetic material
Protection cap
Red plastic
Transport and storage
Environment
Clean, dry and dust free
Ambient temperature
0 - 40 °C
Max. relative humidity
75 % (non-condensing)
Frequently asked questions
What does an automatic bypass valve do?
It maintains a minimum flow of water through the boiler when other circuits close, for example as TRVs shut down. It does this by opening only when differential pressure across it rises, so water is bypassed only when needed. This protects the boiler, reduces flow noise and raises the return temperature to hinder flue gas condensation corrosion.
Do I need a bypass valve on my system?
You need one if the boiler manufacturer requires a bypass or specifies a minimum flow rate while the boiler is firing, so check the boiler installation instructions. It is particularly important on systems with many TRVs. Where a bypass is required, an automatic valve is preferred to a fixed-position valve, which lets water bypass even when it is not necessary.
How do I set the DU144?
Commission and balance the system and note the pump speed. Find the boiler minimum flow in its instructions, read the available pump head at that flow from the pump curve, then use the DU144 setting chart to find the correct setting. Remove the protection cap (it is sealed with wax at the factory, so turn it firmly to break the seal) and turn the handwheel until its lower edge crosses the matching line on the stem. Refit the cap afterwards.
The system is still noisy after fitting. What should I do?
If persistent water velocity noise remains, gradually turn the valve to a lower setting until the noise stops. Make small changes and allow the system to settle between adjustments, while making sure the boiler still receives its minimum flow.
What pipe size and connection does this version fit?
DU144A1001 has 22mm compression connections for copper tube at both ends and the fittings are supplied with the valve. The wider DU144 range also includes versions with 3/4 inch threaded connections under different part codes, so make sure you choose the connection type that matches your pipework.
What water quality and temperature can it handle?
The valve is rated for water or water-glycol mixtures to VDI 2035 with a pH of 8 to 9.5, medium temperatures of 2 to 110 °C and a maximum operating pressure of 10 bar.